TROLLEY AND RAIL SYSTEMS – LOW-FRICTION LINEAR MOVEMENT

Harken Industrial ball bearing trolley-and-rail systems provide a smooth, simple, and low-maintenance way to move loads along a fixed path. Trolleys feature recirculating Torlon or Delrin ball bearings for the ultimate in low-friction travel and are designed with an open ball race for easy maintenance.

Stainless steel wire guides keep ball bearings captive, allowing trolleys to be easily removed for cleaning. Rails can be bent to various radii, to elegantly follow complex paths.

Designed as an adjustable anchorage point for rope access and fall arrest, our Access Rail systems are used for work at height on buildings and infrastructures all around the world.

View the individual product pages below to find out more about Harken Industrial’s Access Rail systems, the TR31, rails, trolleys, as well as our shock mitigation seat rail system. For further professional advice and assistance, contact the Harken Industrial team.

Access Rail
Access Rail

WORK AT HEIGHT WITH FREEDOM OF MOVEMENT 27 mm system 32 mm system

The Access Rail system is designed for use as an adjustable anchorage point for rope access and fall arrest. It provides the operator freedom of vertical and horizontal movement at height and also the ability to lock into position while working.

Harken Industrial offers two sizes of Access Rail, 27 mm and 32 mm.

If you are unsure which system is right for you, please  contact us for advice.

AR Design

Design

Lightweight trolleys are constructed of strong, one-piece solid aluminum. The adjustable pinstop allows trolleys to be moved along the rail and locked into a new location.

AR Durability

Durability

Trolleys and rails are available in black hardcoat or clear-anodized finishes for maximum corrosion protection.

AR Ball Bearings

Low-maintenance Ball Bearings

Torlon® ball bearings handle high loads, reducing friction so the trolley moves smoothly along the track. Retaining clips keep ball bearings captive when the trolleys are removed for maintenance.

AR Options

Options

The Access Rail system can be mounted in three (3) horizontal planes. A wheel toggle
attachment can be used for discrete over-edge parapet and inclined surface installations.

PS CE

Certification

27 mm & 32 mm Access Rail systems are CE certified and can be used for human suspension.

PS CE

Industry Regulations

Systems are independently tested and fully compliant with EN795:2012 Type B/D. They also meet ANSI Z359 and are OSHA compliant.

Application and Maintenance

The Access Rail is ideal for use in a wide range of applications and industries:

    • Construction/steel frame and envelope projects
    • Renewable energy/blade cleaning
    • Facilities management/asset integrity inspections
    • Vessel maintenance
    • Stage management, filming and rigging
    • Architectural/building survey
    • Utility and oil & gas sectors

Torlon is a registered trademark of Solvay Advanced Polymers L.L.C.

Access Rail case study

Product Range

Rail
Fall
restraint
Fall
arrest
Rope access/
suspension
Work
positioning
Users/3 meter segment Certifications Static strength
(kN)
Max
span
EN 795:2012 CEN/TS 16415:2013
R27 2 13 0.3m
R27LS 4 15 3m
R32 4 22 0.3m
TR31 1 12 1.3m

 

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27 mm Access Rail
27 mm Access Rail

WORK EXTERNALLY WITH FREEDOM OF MOVEMENT

The Harken Industrial Access Rail system is designed to be used as an adjustable anchorage point for external maintenance.

The system provides freedom of vertical and horizontal movement at height, the ability to lock into position while working, and can be used for human suspension.

Simple to use and Ideal for Diverse Applications

The 27 mm Access Rail systems can be used in a variety of industries and for a wide range of applications:

• Construction/steel frame and envelope projects
• Stage management, filming and rigging
• Renewable energy/blade cleaning
• Architectural/building survey
• Facilities management/asset integrity inspections
• Vessel maintenance

System Components

(click on the product image to enlarge)

27 mm components

 

R27 Rail & Accessories

Part
No.
Description Length Mounting
Hole Spacing
Fasteners Endstop Splice Link/Rail
ft/in m in mm in mm
IN1643.3M.CLR* HL rail pinstop, clear 9′ 10 1/16″ 3 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR* IN1649/—
IN1643.3.6M.CLR* HL rail pinstop, clear 11′ 9 3/4″ 3.6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR* IN1649/—
IN1643.6M.CLR* HL rail pinstop, clear 19′ 8 1/4″ 6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR* IN1649/—
IN1650.3M.CLR* Rail for SHCS fasteners, clear 9′ 10 1/16″ 3 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR* IN1651/—
IN1650.3.6M.CLR* Rail for SHCS fasteners, clear 11′ 9 3/4″ 3.6 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR* IN1651/—
IN10630.CLR* HL rail for 3.04 m, 80 mm hole space 9′ 11 11/16″ 3.04 3 5/32 80 5/16 8
IN1642.CLEAR* Endstop with adjustable pin (sold individually) 2 5/16” 59 mm 5/16 FH 8 FH —/IN1643
IN9561.CLEAR* Endstops (sold in pairs) 2 1/4” 57 mm —/IN1650
IN1649 Splice link Purchase one splice link for each rail joint. —/IN1643
IN1651 Splice link Purchase one splice link for each rail joint. —/IN1650

Use only endstops listed above. *To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number.

 

R27 Trolleys

Part
No.
Description Length Width Fits
Rail
in mm in mm
IN9606.CLEAR* 2-trolley 10 3/4 273 2 3/4 70 IN1643, IN1650
IN10567.CLEAR* 2-trolley with wheel toggle 10 3/4 273 5 15/16 150 IN1643, IN1650
IN9565.CLEAR* Trolley with pinstop 5 3/16 132 2 3/4 70 IN1643, IN1650
IN9608.CLEAR* Trolley 5 3/16 132 2 3/4 70 IN1643, IN1650
IN10614.CLEAR* Trolley with wheel toggle & pinstop 5 3/16 132 5 15/16 150 IN1643
IN10615.CLEAR* Trolley with wheel toggle 5 3/16 132 5 15/16 150 IN1643

*To order black hardcoat-anodized, remove .CLEAR from end of part number.

Access Rail case study

 

Harken Access Rail Exceeds Updated EN795:2012 Regulations
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32 mm Access Rail
32 mm Access Rail

WORK EXTERNALLY WITH FREEDOM OF MOVEMENT

The Harken Industrial Access Rail system is designed for use as an adjustable anchorage point for external maintenance on buildings. This system provides the operator with freedom of movement at height and also the ability to lock into position while working. It eliminates the need for a large, expensive cradle access system, which calls for compromises in a building’s architecture.

Industry Regulations

Harken Industrial 32 mm Access Rail systems can be used for human suspension and are CE certified under EN795:2012 Type B/D. These systems also meet ANSI Z359 industry regulations and are OSHA compliant.

Suitable for Diverse Applications

The 32 mm Harken Industrial Access Rail is ideal for use in a wide range of applications and industries, including:

  • Construction/steel frame and envelope projects
  • Renewable energy/blade cleaning
  • Facilities management/asset integrity inspections
  • Stage management, filming and rigging
  • Architectural/building survey
  • Vessel maintenance

System Components

(click on the product image to enlarge)

32 mm components

R32 Rail & Accessories

Part
No.
Description Length Mounting
Hole Spacing
Fasteners Endstop Splice Link
ft/in m in mm in mm
IN10459.CLR* Pinstop rail for countersunk fasteners 9′ 10 1/16″ 3 3 15/16 100 3/8 FH 10 FH IN3212, IN185 IN3198
IN3198 Splice link 3” 76 mm Purchase one splice link for each rail joint.
IN3212.CLEAR Removable endstop 2 9/16” 65 mm Purchase one endstop for each end of system rail.
IN185.CLEAR* 32 mm rail endstop 2 9/16” 65 mm Purchase one endstop for each end of system rail.

Use only endstops listed above. *To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number.

R32 Trolleys

Part
No.
Description Length Width Fits
rail
in mm in mm
IN150.CLEAR* Single trolley with pinstop 7 3/8 192 3 11/32 85 32 mm
IN151.CLEAR* Single trolley 7 3/8 192 3 11/32 85 32 mm
IN10448.CLEAR* 2-trolley assembly/coupler 15 3/16 385 3 11/32 85 32 mm

*To order black hardcoat-anodized, remove .CLEAR from end of part number.

Access Rail case study

 

Harken Access Rail Exceeds Updated EN795:2012 Regulations

 

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Tight Radius System (TR31)
Tight Radius System (TR31)

Work Securely and Safely

The Tight Radius rail and trolley system is designed to work as a moveable anchorage point for fall restraint applications.

Rails are composed of straight and curved sections that change direction in both horizontal and vertical planes, allowing trolleys to run exceptionally smoothly around very tight radii and joints.

The system is independently tested and conforms to EN795.2012 Type B/D. It also meets ANSI Z359 and is OHSA compliant.

How Does it Work?

The TR31 continuous rail and trolley system allows a fully-harnessed crew member, safely tethered to the trolley, to move freely along the rail during inspection and maintenance, or when assisting in pilot transfer.

Rails can be either surface or stanchion mounted and are designed so the user never has to unhook and rehook the tether as he moves around the deck.

trolley design

Trolley Design

Strong: tested to 1200 kg (2645 lb) complies with 2 x MCA requirements

Compact: minimum intrusion on narrow deck and restricted work areas

Multidirectional load bearing

Anodized for maximum corrosion resistance

rail design

Rail Design

Vertical and horizontal operating planes

1.3 m unsupported span

200 mm radiused sections are standard. Straight track can be bent to a 350 mm radius or larger.

High-strength, marine grade 6061-T6 aluminum rail

Anodized for maximum protection

Countersunk M10 fasteners for flush fitting

rail design

Durability

Trolleys and rail are available in black or clear-anodized finishes for maximum corrosion protection.

delrin roller bearings

Delrin® Roller Bearings

No lubrication required

Low friction

Smooth movement

Roller fully supported on both ends

Brake Trolley Design

Screwpin on trolley keeps it in position when not in use

 

 

Installation and Maintenance

The system can be installed either at initial build or as a retrofit. Flush clean with fresh water and mild detergent. It is important to clean the trolley. Excessive build-up of grease, dirt, and salt will affect trolley movement.

Rail Bends:200 mm Radius

Part No.

Horizontal Bend

Part No.

Vertical outside bend 

Description
IN203.CLEAR* IN206.CLEAR* 30º bend
IN205.CLEAR* IN208.CLEAR* 45º bend
IN204.CLEAR* IN207.CLEAR* 60º bend
IN201.CLEAR* IN202.CLEAR* 90º bend

*To order in black hardcoat-anodized aluminium, remove “.CLR or .CLEAR” from end of part number.

TR31 Rail & Accessories

Part
No.
Description Bend Information Bend Radius Arc Length** Weight Fasteners
mm ft/in m lb g mm
IN209.3M.CLEAR* Straight rail section Straight 200 9′ 10 1/16″ 3 8.47 3840 M10
IN213.3M.CLEAR* Straight rail section without holes Straight 200 9′ 10 1/16″ 3 8.49 3850
IN203.CLEAR* Corner track Horizontal 30° 200 6 11/16″ 0.17 0.57 260 M10
IN205.CLEAR* Corner track Horizontal 45° 200 8 11/16″ 0.22 0.77 350      M10
IN204.CLEAR* Corner track Horizontal 60° 200 10 5/8″ 0.27 0.98 440 M10
IN201.CLEAR* Corner track Horizontal 90° 200 14 3/16″ 0.36 1.39 630 M10
IN206.CLEAR* Corner track Vertical 30° 200 7 1/16″ 0.18 0.60 270 M10
IN208.CLEAR* Corner track Vertical 45° 200 9 1/16″ 0.23 0.81 370 M10
IN207.CLEAR* Corner track Vertical 60° 200 11″ 0.28 1.03 470 M10
IN202.CLEAR* Corner track Vertical 90° 200 15 5/16″ 0.39 1.46 660 M10
548 Endstop set (2.83″/71.8 mm) 0.13 60
IN211 Splice link 0.50 230

*To order black hardcoat-anodized, remove .CLEAR from end of part number. ** Arc length is to the inside of the radius.

TR31 Trolleys

Part
No.
Description Length Width Weight
in mm in mm lb g
IN210.CLEAR* Trolley 2.63 66.8 2.06 52.32 0.56 254
IN212.CLEAR* Brake Trolley 2.73 69.2 2.6 66.04 0.60 270

*To order black hardcoat-anodized, remove .CLEAR from end of part number.

Contact Harken Industrial

If you would like further information on this product, please contact us: info@harkenindustrial.com or +44 (0)1590 689122.

 

Delrin is a registered trademark of E.I du Pont de Nemours and Company or its affiliates.

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Long-Span Access Rail
Long-Span Access Rail

Logo-R27LongspanLong-Span Version of Classic R27 Access Rail System 

Harken Industrial developed the Long-Span Access Rail (R27LS) as an alternative to its flagship R27 Classic Access Rail system. The R27LS system offers the same strong, free-rolling ball bearing trolleys as the classic, but has a more robust profile, allowing it to handle longer spans without compromising strength.

Support brackets are offered in a variety of styles for ease of installation, and for mounting on surfaces of different types and configurations. Like the Classic Access Rail system, the R27LS can be used for fall protection and for rope access.

Available standard in clear-anodized. A wide range of optional specialty colors are available via request/special order. Please contact Harken Industrial for further details.

Engineered for Diverse Applications

The R27LS is used as a horizontal rail system in many fields (industrial, architectural, civil, etc.) to create a rigid mobile anchor for fall protection and rope access systems.




Longer Span Reduces Cost

The longer span between attachment points reduces installation costs: 3 m (9.84′) span for fall protection; 1.5 m (4.90′) for rope access.


rail and car image

Proven Trolley Assembly

The Long-Span Access Rail uses the proven R27 ball bearing trolley assembly for freedom of movement under load.


brackets product features 3

Low-profile Aluminum and Stainless Steel Brackets 

Low-profile, corrosion-resistant brackets of extruded T6082 anodized-aluminum or polished stainless steel mount on a variety of surfaces.




Stainless Steel or Aluminum Connectors

Strong, premium-grade stainless steel or aluminum connectors secure and align rail ends for smooth trolley transition from one rail segment to the next.


4 operators_3mcircle

Multiple Users

The R27LS is certified to support up to four (4) users on a single span. The rail can be installed with a span between brackets of up to 3 meters.


PS CE

Industry Regulations

The Long-Span Access Rail has been tested and is compliant with EN795:2012 Class D, CEN/TS 16415 and UNI11578, meets ANSI Z359, and is OSHA compliant.

 

Optional Turntables

Turntables allow users to easily change trolley directions without disconnecting from the rail system.

 

INTURN1.LS allows 90° directional changes.

INTURN2.LS is designed for ‘T’ rail layouts and 180° or 90° directional changes.

 

Both options are certified to EN795 – 2012 class D; meet ANSI Z359, and are OSHA compliant.

Rail

Part
No.
Description Material Length Weight
ft/in m kg/m
INR27.LS Long-span rail, clear* Anodized aluminum 9′ 10 1/16″ 3 1.7

*Available standard in clear-anodized. A wide range of optional specialty colors are available via request/special order. Ask your Harken Industrial rep for details.

Trolleys

Part
No.
Description Length Width Fits
Rail
in mm in mm
IN9606.CLEAR* 2-trolley** 10 3/4 273 2 3/4 70 IN1643, IN1650, R27.LS
IN9608.CLEAR* Trolley 5 3/16 132 2 3/4 70 IN1643, IN1650, R27.LS
IN9565.CLEAR* Trolley with pinstop 5 3/16 132 2 3/4 70 IN1643, IN1650, R27.LS

*To order black hardcoat-anodized, remove .CLEAR from end of part number. **IN9606 trolleys do not work with turntables.

Mounting Accessories

Part
No.
Description Material Fasteners Includes
in mm
INBRKT.1 Bracket “Ω”* Stainless steel 3/8 – 7/16 M10 – M12 1 bracket, 1 double-hole insert, 2 screws, 2 washers
INBRKT.2 Bracket “S”* Stainless steel 3/8 – 7/16 M10 – M12 1 bracket, 1 single-hole insert, 1 screw, 1 washer
INBRKT.3 Bracket “L”* Stainless steel 3/8 – 7/16 M10 – M12 1 bracket, 1 single-hole insert, 1 screw, 1 washer
INBRKT.4 Bracket “C”* Stainless steel 3/8 – 7/16 M10 – M12 1 bracket, 1 single-hole insert, 1 screw, 1 washer
INLINK.LS Structural connector Stainless steel 1 complete connector, 2 INPIN.LS
INBRKT.AL Low-profile bracket Anodized aluminum 3/8 – 7/16 M10 – M12 1 bracket, 2 stud screws
INLINK.AL Low-profile connector Anodized aluminum 3/8 – 7/16 M10 – M12 1 connector, 10 stud screws, 2 INPIN.LS
INSTOP.LS Fixed endstop Stainless steel 3/8 – 7/16 M10 – M12 1 endstop, 2 M6 self-threading screws
IN1642.CLEAR**‡ Endstop with adjustable pin (sold individually)
IN9561.CLEAR ‡ Endstops (sold in pairs) 5/16 FH 8 FH
INPIN.LS Alignment pin Stainless steel 1 pin (order 2 INPIN.LS for each rail section)

*Mounting bracket centers: Fall Arrest: 3 meters; Rope Access/Suspension: 1.5 meters.
**To mount this endstop, drill and tap a hole for M8 threads on the rail.
‡To order black hardcoat-anodized, remove .CLEAR from end of part number.

Optional Turntables

Part
No.
Description Material Mounting Accessories Includes
INTURN1.LS Turntable “L” Aluminum/Stainless Steel All R27 LS brackets 4 INPIN.LS
INTURN2.LS Turntable “T” Aluminum/Stainless Steel All R27 LS brackets 6 INPIN.LS

Double trolleys (IN9606.CLEAR) cannot be used with the turntable. Two single trolleys must be used.

 

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Trolley and Rail Systems
Trolley and Rail Systems

LOW-FRICTION LINEAR MOVEMENT                    Trolley Information  Rail Information

Harken Industrial trolley and rail systems provide a simple, low-maintenance way to move loads smoothly. Trolleys feature recirculating ball bearings housed in strong, lightweight, corrosion-resistant aluminum for dependable, low-friction linear travel.

low-precision

Low Friction, Smooth Rolling

Harken Industrial rails and trolleys provide a low-friction rolling solution under both compression and tension loads.

Torlon® or Delrin® ball bearings reduce friction to move loads easily, and require no lubrication. Stainless wire guides keep ball bearings captive, allowing trolleys to be easily removed for maintenance.

Harken trolleys are designed with an open-ball race for easy maintenance. The rail can be bent to various radii, allowing the trolley to run freely.

compression-and-tension

Curved Rail

Rails can be bent to suit various applications. Minor bends can be made when the rail is installed.

If the rail requires greater bend, Harken Industrial can provide horizontal, vertical, or compound curves to specification.

Contact Harken Industrial for more details.

Trolleys and Rails

Harken Industrial trolleys are available in a variety of sizes and configurations. View our dedicated trolleys page for further information.

The rail is a simple, strong, low-maintenance system on which the load travels. View our rails page for more details.

Applications

Harken Industrial trolley and rail systems can be used in a wide range of applications and industries, such as:

• Construction
• Renewable energy
• Facilities management
• Vessel maintenance
• Material handling
• Theatrical
• Architectural
• Utilities, oil & gas
• Exercise

Torlon is a registered trademark of Solvay Advanced Polymers L.L.C.
Delrin is a registered trademark of E. I du Pont de Nemours and Company or its affiliates.

Read more
Rails
Rails

RAILS                                                                 For Trolley Information click here

Low-Friction Linear Movement

Harken Industrial trolley and rail systems provide a simple and low-maintenance way to move loads smoothly.

The rail is a simple, strong, low-maintenance system on which the load travels. Harken Industrial offers four sizes of rail. Select the relevant size and length of rail (sizes listed by width measurement of the top of the rail in millimeters).

System Components 

low beam circle

 

Low-Beam Rail

Choose low-beam rail if it will be supported for the entire length.

High-Beam Rail

Choose high-beam rail for spanning unsupported spaces.

end-stops

Endstops

Endstops absorb shock loads and prevent the trolley from coming off the rail.

Ideal for Moving Heavy Loads

Harken Industrial rail systems can be used in a wide range of applications, including:

  • Construction
  • Renewable energy
  • Facilities management
  • Vessel maintenance
  • Material handling
  • Film production
  • Architectural
  • Utilities, oil & gas
  • Exercise
  • Transportation

Curved Rail 

Rails can be bent to suit a variety of applications.

Minor bends can often be made when the rail is installed. If the rail requires more bend, Harken Industrial can provide horizontal, vertical, or compound curves to specification.

The trolley’s length must suit the track radius to carry the correct load and perform smoothly. If the load requires a long trolley, but the radius is too tight, consider using two short trolleys joined by a coupler.

Below are the profiles of the four sizes of rails.
Rail profiles

Product Range

Part
No.
Description Length Mounting hole spacing Fasteners
ft/in m in mm in mm
R13
2707.2M Low-beam metric rail 6′ 7″ 2 1 31/32 50 #8 FH 4 FH
2709.2M High-beam metric rail 6′ 7″ 2 3 15/16 100 #8 FH 4 FH
R22
2720.3M Low-beam metric rail 9′ 10 1/16″ 3 3 15/16 100 #10 FH 5 FH
2725.3.6M High-beam metric rail 11′ 9 3/4″ 3.6 3 15/16 100 #10 FH 5 FH
2721.3.6M High-beam variable hole spacing rail 11′ 9 3/4″ 3.6 Slide bolt Slide bolt 5 HH
373.6 Low-beam imperial rail 6′ 1.83 4 102 #10 FH 5 FH
374.6 High-beam imperial rail 6′ 1.83 4 102 #10 FH 5 FH
R27
R27.3M Low-beam pinstop metric rail 9′ 10 1/16″ 3 3 15/16 100 5/16 FH 8 FH
R27.3.6M Low-beam pinstop metric rail 11′ 9 3/4″ 3.6 3 15/16 100 5/16 FH 8 FH
R27.6M Low-beam pinstop metric rail 19′ 8 1/4″ 6 3 15/16 100 5/16 FH 8 FH
R27HB.3.6M High-beam variable hole spacing rail 11′ 9 3/4″ 3.6 Slide bolt Slide bolt 1/4 HH 6 HH
1602.8 Low-beam imperial rail 8′ 2.44 4 102 1/4 FH 6 FH
R32
R32.3M Low-beam pinstop metric rail 9′ 10 1/16″ 3 3 15/16 100 3/8 FH 10 FH
R32.6M Low-beam pinstop metric rail 19′ 8 1/4″ 6 3 15/16 100 3/8 FH 10 FH
R32HB.3.6M High-beam variable hole spacing rail* 11′ 9 3/4″ 3.6 Slide bolt Slide bolt 5/16 HH 8 HH
3159.8 Low-beam imperial 8 2.44 4 102 5/16 FH 8 FH

*Contact Harken Industrial

Torlon is a registered trademark of Solvay Advanced Polymers L.L.C.
Delrin is a registered trademark of E. I du Pont de Nemours and Company or its affiliates.

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Trolleys
Trolleys

TROLLEYS                                                                      For rail Information click here

Low-Friction Linear Movement

Harken Industrial trolley and rail systems provide a simple low-maintenance way to move loads smoothly. Trolleys feature recirculating ball bearings housed in strong, lightweight, corrosion-resistant aluminum for dependable, low-friction linear travel. Use for shock mitigation seat rail systems, window-washing apparatus, human suspension systems, hoisting and moving stage equipment, and material handling.

Harken Industrial trolleys are available in a variety of sizes and configurations. Standard trolleys come with shackles or toggles for attaching rope or pulleys, but can be ordered without them. Utility trolleys have less sculpting, and no attachments.

Trolleys come in 4 size ranges:- Micro (13 mm), Small (22 mm), Midrange (27 mm), and Big (32 mm) – see the table below for full specification details. View further information on our range of rails.

Shackle, toggle utility

System Components 

ball-bearings

Torlon® vs. Delrin® Ball Bearings

Torlon® ball bearings are designed to cope with abrasion, dirt, and salt, and offer higher performance than Delrin® ball bearings. The balls have good elasticity so do not suffer permanent deformation until 70% of break load.

control-systems

Control Systems

Use for 2:1 to 6:1 purchases. Control blocks let trolleys instantly adjust and release under load. Assemblies secure to the rail, eliminating additional holes.

pinstop


Pinstop

The pinstop feature allows free movement along the rail when open. Closing it locks the trolley in position.

coupler

Couplers

As the size of a trolley increases so does friction. For higher load assemblies, a coupler can be used to join two trolleys together to spread the load.

Product Range

Part
No.
Description Length Width Height Weight Max
rated load
Breaking
load
in mm in mm in mm oz g kN kN
R13
2700 Trolley with pivoting shackle 2 3/16 56 1 9/16 40 1 7/32 31 1.76 50 1.4 6.7
IN6707 Utility trolley 2 3/16 56 1 9/16 40 3/4 19 7.86 223 0.7 2.8
IN6707.HL High-load utility trolley 2 3/16 56 1 9/16 40 3/4 19 7.86 223 1.4 6.7
IN8187 Utility trolley 2 3/16 56 1 9/16 40 3/4 19 5.62 159 0.7 2.8
IN8187.HL High-load utility trolley 2 3/16 56 1 9/16 40 3/4 19 7.86 223 1.4 6.7
IN10569 Utility trolley 2 3/16 56 1 9/16 40 11/16 18 1.98 56.24 1.4 6.7
IN10569.HL High-load utility trolley 2 3/16 56 1 9/16 40 11/16 18 8.03 227 1.4 6.7
IN11067 Utility trolley with 6 mm threaded stud 2 3/16 56 1 9/16 40 1 7/8 48 6.02 171 1.4 6.7
R22
2726 Trolley with pivoting shackle 2 7/8 73 2 1/4 57 1 11/16 43 4.64 132 2.2 8.8
2727 High-load trolley with pivoting shackle 2 7/8 73 2 1/4 57 1 11/16 43 4.64 132 2.8 11
IN7986 Utility trolley 2 7/8 73 2 1/4 57 15/16 24 13.54 384 2.8 11
IN7986.HL High-load utility trolley 2 7/8 73 2 1/4 57 15/16 24 13.54 384 2.8 11
IN8473.HL High-load utility trolley 2 7/8 73 2 1/4 57 15/16 24 13.42 380 2.8 11
IN8418 1250 series utility trolley 4 1/8 105 2 1/4 57 15/16 24 19.86 563 2.8 11
IN8306 Utility trolley with locking pin 2 7/8 73 2 1/4 57 2 15/16 75 5.19 147 2.8 11
IN9585 1250 series pinstop utility trolley 4 1/8 105 2 1/4 57 15/16 24 19.86 563 2.8 11
IN126 Slider trolley with long pinstop 3 5/16 84 1 1/4 33 2 1/2 65 3.89 110 2.5 10
IN10430 High-load utility trolley with (3) 1/4″ holes 2 7/8 73 2 1/4 57 15/16 24 5.02 142 2.8 11
IN143 Slider utility trolley with C-bore M6 holes 3 5/16 84 1 1/4 33 3/4 19 3.33 28 2.5 10
IN146 Slider utility trolley with M6 holes 3 5/16 84 1 1/4 33 3/4 19 3.33 28 2.5 10
R27
T2701B Trolley with shackle 4 1/4 108 2 3/4 70 2 50 11.04 313 8 22
T2701B.HL High-load trolley with shackle 5 3/16 132 2 3/4 70 2 50 12.48 354 10 22
C8261 Utility trolley 5 3/16 132 2 3/4 70 2 50 14.66 416 10 22
IN9819 Utility trolley 5 3/16 132 2 3/4 70 1 1/16 28 13.88 393 10 22
IN1625 Long utility trolley 5 3/16 132 2 3/4 70 1 1/16 28 10.4 294 10 22
IN152 Slider utility trolley with 3 x M8 holes 5 127 1 5/8 42 1 5/64 27 8.22 233 6.5 26
IN153 Slider pinstop utility trolley with 3 x M8 holes 5 127 1 5/8 42 1 5/64 27 8.68 246 6.5 26
R32
T3201B Trolley with shackle 5 3/8 136 3 11/32 85 2 5/8 73 20 567 13 31
T3201B.HL High-load trolley with shackle 7 7/16 188 3 11/32 85 2 5/8 73 24 680 20 40
T3204B Trolley with 2 stand-up toggles 9 1/8 231 3 11/32 85 3 1/2 89 55 1559 22 44.5
IN104 Utility trolley with plain top 9 1/8 231 3 11/32 85 3 1/2 89 38 1080 22 44.5
IN148 Utility trolley with M8 and M6 holes 7 7/16 188 3 11/32 85 2 5/8 73 22 621 20 40

 

Contact Harken Industrial

Got a question or want a system quote? Contact Harken Industrial or email our global technical team: info@harkenindustrial.com

Torlon is a registered trademark of Solvay Advanced Polymers L.L.C.
Delrin is a registered trademark of E. I du Pont de Nemours and Company or its affiliates.

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Shock Mitigation Seat Rail System
Shock Mitigation Seat Rail System

A BETTER RAIL SYSTEM FOR MOUNTING SHOCK MITIGATION SEATS

This system is specifically designed for the marine environment, giving you a flexible cockpit layout with fast, hassle-free reconfiguration. We tested this system over 20 kN to meet HSC regulations.

How Does it Work? 

Seats are mounted on four trolleys that run on parallel rails. Two of the trolleys have pinstops that fit into the holes in the rails. Two trolleys are free sliding. To adjust the trolley location, simply raise the two pinstops and slide to new location.

Trolley Design

  • Strong – tested to over 20 kN
  • Adaptable – can be fitted to dive tank racks, weapons racks,deck boxes etc.
  • Compact – minimum intrusion on cockpit sole
  • Black hardcoat-anodized; maximum corrosion resistance

Rail Design

  • High strength 6061-T6 aluminum low-profile rail
  • Hardcoat-anodized for maximum protection
  • Pinstop holes for maximum flexibility in seat spacing
  • Countersunk fasteners for flush fitting
  • Underside of rail recess for mastic sealant

RT delrin insulating sliders

 

Delrin® Insulating Sliders

No metal-to-metal contact
No lubrication required
Low friction
Smooth movement
Minimum rattle

RT delrin insulating sliders 2

 

Spring Mounted Pinstops

Secure seat location
Quick and easy adjustment

RT end stops

 

Pinstops

Removable pinstop end allows seats to come off rail

RT end stops 2

 

Endstops

Low-profile endstop for smooth, snag-free end

Installation and Maintenance

Flush clean with fresh water and mild detergent. To reduce friction further, use McLube® high-performance dry lubricant. Do not use oils or greases. For added protection against corrosion, we recommend using Tef-Gel® corrosion eliminator on the fasteners when installing the rail.

Rail & Accessories

Part
No.
Description Length Mounting Hole spacing* Fasteners Endstop Trim Cap Splice Link
ft/in mm in mm in mm
22 mm
2751.600MM Low-beam pinstop metric rail 1′ 11 5/8″ 0.6 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.1M Low-beam pinstop metric rail 3′ 3 3/8″ 1 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.1.5M Low-beam pinstop metric rail 4′ 11 1/16″ 1.5 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.2M Low-beam pinstop metric rail 6′ 6 3/4″ 2 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.3.6M Low-beam pinstop metric rail 11’ 9 3/4” 3.6 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2722 Trim cap set
E2200 Endstop set
27 mm
R27.1M Low-beam pinstop metric rail 3′ 3 3/8″ 1 3 15/16 100 5/16 FH 8 FH 1621 1619
R27.1.2M Low-beam pinstop metric rail 3’ 11 1/4″ 1.2 3 15/16 100 5/16 FH 8 FH 1621 1619
R27.1.5M Low-beam pinstop metric rail 4’ 11 1/16” 1.5 3 15/16 100 5/16 FH 8 FH 1621 1619
R27.1.8M Low-beam pinstop metric rail 5’ 10 13/16” 1.8 3 15/16 100 5/16 FH 8 FH 1621 1619
R27.2M Low-beam pinstop metric rail 6′ 6 3/4″ 2 3 15/16 100 5/16 FH 8 FH 1621 1619
R27.2.5M Low-beam pinstop metric rail 8′ 2 7/16″ 2.5 3 15/16 100 5/16 FH 8 FH 1621 1619
R27.3M Low-beam pinstop metric rail 9′ 10 1/16″ 3 3 15/16 100 5/16 FH 8 FH 1621 1619
1621 Trim cap set
E2700 Endstop set

*First mounting hole distance from end of track: 50 mm (1 31/32″).

Trolleys

Part
No.
Description Length Width Weight Fits
Rail
in mm in mm lb g
22 mm
IN120 22 mm slider car with pinstop without bail 3.3 84 1.29 33 0.208 94.68 2751
IN121 22 mm slider car only 3.3 84 1.29 33 0.208 94.68 2751
27 mm
IN152 Slider utility trolley with 3 x M8 holes 5 127 1 5/8 42 0.51 233 R27
IN153 Slider pinstop utility trolley with 3 x M8 holes 5 127 1 5/8 42 0.54 246 R27

McLube is a registered trademark of McGee Industries.
Tef-Gel is a registered trademark of Ultra Safety Systems, Inc.
Delrin is a registered trademark of E.I. du Pont de Nemoursand Company or its affiliates.

 

RIB Seat Track case study
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